How to Achieve Operational Excellence in Mining and Successful Employee Engagement - With Mike Cox

In the mining industry and metallurgy, performance is often measured in tons, metric precision, and downtime percentages. But behind every successful operation is something even more critical: the people. At the core of operational excellence lies employee engagement and integrated leadership. When mineral resources and human systems are properly aligned, businesses don't just run, they lead with continuous improvement.

In this episode of The Best Business Podcast, Daryl Urbanski talks with Mike Cox, the Chief Operating Officer of West Wind Elements Inc. and a non-executive director at Canada Nickel Company. With over 30 years of experience in the mining industry, Mike Cox is a thought-leader for many mining companies. He shares insights on operational transformation, acquiring world-class performance status, and how environmental responsibility weaves into mineral independence. From managing international mining companies in the local communities of Japan, China, and the UK, to adopting lean strategies that became a benchmark for innovation. Mike Cox' journey is one you can surely learn from.

Gain access to practical frameworks to improve operations, boost team performance, and navigate the delicate intersection of technology, leadership, and resource scarcity. Whether you're in industrial operations, interested in renewable technologies, or one of mining leaders looking for inspiration, this episode is a roadmap for your success in the mining industry.

Here are three reasons why you should listen to the full episode:

  • Gain insight into the connection between operational excellence and employee engagement from a seasoned global industrial leader.
  • Understand how mineral independence plays a crucial role in the future of electric vehicles and the global technology infrastructure.
  • Learn scalable leadership strategies inspired by Japanese lean practices, applied in some of the world’s most complex industrial ecosystems.

Resources

Episode Highlights

The Global Operating Playbook of Excellence

  • Daryl opens the episode by welcoming Mike Cox, Chief Operating Officer of Westwin Elements Inc., noting his prestigious 30+ year career in the mining sector spanning multiple continents.
  • Mike has worked his way up from the floor of a Welsh nickel refinery to executive boardrooms in Asia and North America, making him a rare voice who speaks both corporate and mining operations language fluently.
  • The conversation focuses on three essential themes: the power of employee engagement, the often-overlooked connection between mineral processing and tech innovation, and how operational excellence impacts productivity, sustainability, and long term success.
  • Mike Cox's lived experience across global industrial battlegrounds, where data-driven decisions and resilient systems make the difference, offer relevant insights

Roots in Welsh Soil, Wings in the East

  • Growing up in the historically rich mining region of South Wales, Mike Cox's career began at a local nickel refinery, eventually grew recognition by global behemoth Vale, one of the world's largest mining companies.
  • His early years involved customer service tasks, primarily with Japanese companies like Panasonic and Sanyo, where he first encountered the power of lean manufacturing and team ownership.
  • These experiences shaped how Mike Cox would later lead mining industry employees, focusing on engaging employees, elevating the work environment and culture, and a stronger sense of shared mission and value for efficiency.
  • Exposure to world-class Japanese factories shifted Mike’s worldview: true excellence demanded employee engagement, not just capital investments. Where leaders foster a work environment that equally support employees.

From the UK to Asia: Building Global Perspective

  • Mike Cox's career took off with international opportunities, particularly a pivotal corporate role in Toronto and later a senior leadership position managing INCO’s joint ventures across China and Southeast Asia.
  • With industrial growth surging in Asia, Mike had a front-row seat to the unique challenges of aligning multinational stakeholders amidst rapid urbanization, sometimes building towns that never got populated.
  • Leadership in China came with both cultural learning curves and strategic insight into global mineral demand, refinery logistics, and sustainable methods.
  • From his Shanghai base, Mike developed not just operations, but vision: mining leaders must adapt, provide access to research and data-driven insights, and support local workforce, even in remote locations. 

Turning a Refinery into Career Development and Benchmark of Excellence

  • Returning to the UK, Mike Cox took the reins of the same refinery where he began his career. This time, he had a mission: make it world-class or risk closure.
  • Facing the threat of corporate downsizing in a cyclical industry, Mike aligned his team around a transformative mission: optimize without relying on capital.
  • Visualizing a future-driven refinery, Mike and his team wielded nothing more than determination, refinement of processes, and employee engagement to rise up the Shingo model standards.
  • Their dedication earned a Shingo Silver Medallion, affirming that strong workplace practices, regular check-ins, and high employee well-being can result in productivity, even in cyclical industries.

Why Bottlenecks Matter for Continuous Improvement in the Mining Industry

  • An essential part of the transformation involved identifying the plant’s true bottleneck, a concept businessman and author Eliyahu Goldratt describes in his book "The Goal."
  • By implementing targeted changes and a constant focus on this constraint, the team minimized safety incidents, created timely interventions, and considered factors such as health and safety, and encouraged job satisfaction.
  • Reinforcing safety protocols and ensuring all teams were trained to follow safety standards became a non-negotiable. Health and well-being became top priorities that ultimately drive success.
  • Operational tools like OEE (Overall Equipment Effectiveness) were used not as end goals, it's importance is part of a broader strategy to engage employees, reporting on relationships that drive measurable progress.
  • Mike Cox's narrative makes it clear: technological complexity means nothing without proper employee engagement.

From Lean Tools to Shifting Culture of Mining Companies

  • Mike Cox reflects on how most organizations wrongly apply tools like Kanban and 5S without understanding the why behind them.
  • Leadership must go beyond using principles and ensure every worker understands their role in the bigger picture. From managers to floor staff, alignment came through specific feedback, walkabouts, and shared accountability.
  • Continuous improvement efforts were no longer scattershot. Every project aligned with a bottleneck, a business metric, and a behavioral shift.
  • Transformation happens when mining industry employee engagement wasn’t just a policy, it became the culture. Employees felt encouraged, heard, and involved in decisions.

Reimagining Mining Industry for a Greener Tech Future

  • Mike Cox discusses his current work with Canada Nickel and West Wind Elements, two massive initiatives committed to building sustainable, domestically situated nickel processing in North America.
  • The conventional view of mining is under new heights of public scrutiny.
  • With growing EV markets and rising geopolitical tensions, mineral independence has shifted from an economic concern to a factor addressed in national security.
  • Groundbreaking processes like carbon-absorbing tailings from Canada Nickel’s Timmins project hint at a future where mining plays a positive impact in the climate.
  • Mike emphasizes that operational strategy must account for environmental, social, and revenue-impact as key performance indicators in equal measure.

Mike Cox – Employee Engagement Expert, Mining Leader & Chief Operating Officer of West Wind Elements

Mike Cox is the Chief Operating Officer of Westwin Elements, Inc., a U.S.-based company revolutionizing American mineral independence. With more than three decades of leadership in global metals processing, Mike has led refinery operations in the UK, Japan, China, and Taiwan.

As the former General Manager of the Vale Clydach refinery in Wales, he transformed the plant into a world-recognized center for operational excellence. He currently sits on the board of Canada Nickel Company, where he contributes to the development of next-generation carbon-neutral mining in North America.

An MIT Sloan alum and a passionate mentor, Mike brings formidable expertise in lean operations and strategic execution. Additionally, Mike Cox is a thought leader behind cross-cultural team building and training programs, advocating for proper management of employees.

📌 Expertise: Mineral Independence · Global Metals Processing · Sustainable Mining · Learn Operations

🔗 Connect: LinkedIn


Daryl Urbanski – Business Growth Strategist & High-Performance Coach

Daryl Urbanski is a business strategist, entrepreneur, and host of the Best Business Podcast, known for helping businesses scale 7-figure revenue streams using evidence-based marketing, automation, and sales optimization. With $50,000+ in research and 400+ expert interviews, he identified The 8 Critical Business Habits driving business success.

As the founder of BestBusinessCoach.ca, Daryl helps entrepreneurs master lead generation, high-performance habits, and automated sales systems—turning struggling businesses into profitable, scalable enterprises. His work has generated millions in revenue and has been featured on top industry platforms.

📍 Expertise: Business Growth, Sales, Marketing Automation, Leadership
🔥 Work With Us: Add On Agency | Business Coaching | Contact Us
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